4 Steps to Future-Ready Control Systems with Bently Nevada IIoT: An Expert Guide

Control System Optimization

4 Steps to Future-Ready Control Systems with Bently Nevada IIoT: An Expert Guide

Brief Description

This article outlines a proven framework for integrating Bently Nevada’s IIoT technologies into industrial control systems, ensuring scalability and resilience in evolving automation environments.

🔵 STEP 1 | Sensor-Driven Visibility

  • 3500 series vibration sensors for real-time monitoring
  • 33% downtime reduction in chemical plants (vs. 2024 baseline)
  • Automated anomaly detection replaces manual checks (99.2% accuracy)

🟢 STEP 2 | Edge Intelligence

  • APM algorithms enable 80% latency reduction
  • Real-time compressor adjustments prevent critical failures
  • Local processing minimizes cloud dependency

🟡 STEP 3 | Cloud Analytics

  • System 1® boosts MTBF by 41%
  • Machine learning forecasts failures 72h in advance
  • Cross-facility performance benchmarking

🟣 STEP 4 | Closed-Loop Control

  • Autonomous PID adjustments via DCS integration
  • 27% energy savings on offshore rigs (ISO 50001 certified)
  • Self-optimizing systems with continuous feedback loops

⚪ SUSTAINABLE AUTOMATION

â–¶ 50% faster troubleshooting | 22% lower maintenance costs
Human expertise + IIoT autonomy = Operational resilience

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